Services

 

At Emkan Engineering, we offer a comprehensive range of industrial services tailored to meet the needs of both onshore and offshore installations. Explore our expert solutions:

PIPING FABRICATION SERVICES

Our pipe fabrication services are designed to meet the high standards required by the refinery, petrochemical, and power plant industries. Here’s how we cater to these sectors: 

 

Comprehensive Pipe Spool Fabrication

 

•  Custom Fabrication: Tailored pipe spools manufactured to precise specifications to ensure seamless integration into complex piping systems.

•  Material Versatility: Use of a wide range of materials suitable for high-pressure environments, including carbon steel, stainless steel, and alloy materials.

 

Advanced Blasting and Painting

 

•  Surface Preparation: Thorough blasting processes to prepare pipe surfaces for painting, ensuring long-term protection against corrosion and wear.

•  Protective Coatings: Application of high-quality, durable coatings that resist extreme temperatures and chemical exposures typical in refineries and petrochemical plants.

 

High Precision and Quality Control

 

•  Cutting and Beveling: Utilization of advanced cutting and beveling techniques for high precision in pipe preparation.

•  Welding and Assembly: Expert welding services that comply with industry standards such as ASME, API, and AWS to ensure structural integrity and safety.

 

Testing and Inspection

 

•  Non-Destructive Testing (NDT): Comprehensive testing methods including radiography, ultrasonic testing, and magnetic particle inspection to detect any imperfections or weaknesses.

•  Hydrostatic Testing: Pressure testing to ensure pipe spools can withstand the operational pressures encountered in refinery and petrochemical processing.

 

On-Site Support and Installation

 

•  Erection and Installation: On-site erection and installation services to ensure correct alignment and placement of pipe spools within the existing infrastructure.

•  Project Management: Detailed project management services from start to finish, ensuring projects meet timelines and budgets.

 

Specialized Applications

 

•  Refineries and Petrochemical Plants: Fabrication of pipes that can handle a variety of chemicals and high temperatures, crucial for the processing and safe transportation of petrochemical products.

•  Power Plants: Production of high-pressure pipe spools capable of withstanding the thermal and pressure stresses typical in power plant operations.

 

Our pipe fabrication services are crucial in building and maintaining the infrastructure necessary for efficient and safe operations in energy and chemical processing industries. We ensure that all fabricated pipes meet the strictest standards of quality and safety, providing our clients with reliable and durable solutions.


STRUCTURAL STEEL & PRE-ENGINEERED BUILDINGS:

Structural Steel Design and Fabrication: We handle design, fabrication, assembly, and testing for robust structural solutions.

Steel Railings, Hand Railings, and Columns: Customized solutions for safety and aesthetic enhancements.

Steel Staircases and Stairways: Durable and precisely engineered for residential, commercial, and industrial properties.

Steel Fencing: Robust and secure fencing options tailored to your specifications.

Steel Framework: Strong and reliable frameworks designed for various applications.

Steel Roof Trusses and Metal Roofing: High-quality roofing solutions that combine durability with design flexibility.

Steel Covered Walkways and Link-Ways: Functional and aesthetically pleasing walkways for all types of environments.

Steel Platforms and Cat Walkways: Custom platforms designed for safety and operational efficiency.

Steel Bridges and Cantilever Bridges: Expertly designed bridges that cater to public and private infrastructure needs.

Truss Girders for Infrastructure Work: Essential components for robust infrastructure projects.

 

FURTHER METAL AND STEEL SOLUTIONS

 

Steel Building Entrances and Facades: Enhance the entrance of any building with custom steel designs.

Cooling Tower Structural Steel Works: Specialized steel solutions for cooling towers in industrial settings.

Metal Shop Fronts: Durable and attractive metal fronts for retail and commercial establishments.

Cladding Frames: Structural frames that support cladding systems in buildings.

Canopies: Custom canopies designed for protection and visual appeal.

Industrial Water and Oil Storage Tanks: Safe and reliable storage solutions for liquids in industrial applications.

Steel Grating and Sump Grates: High-performance steel solutions for drainage and industrial use.

Pipe Racks: Efficient and organized steel structures for piping and pipeline.

SPECIALIZED EQUIPMENT AND INSTALLATIONS

Scrapper Launchers and Receivers: Essential for maintaining pipeline integrity and flow assurance.

Specialized Skids Solutions: Custom skid designs for various industrial applications.

Pressure Vessels and Heat Exchangers: Offering fabrication, repair, modification, and maintenance to optimize your operations.

 

STORAGE AND HANDLING SOLUTIONS

Complete Tank Farm Solutions: Including advanced loading and unloading arms for effective fluid handling.

Storage Tanks: Expert services in fabrication, installation, repair, modification, and maintenance, including advanced loading/unloading systems.

 

SITE-BASED SERVICES

Lifting Frames and Beams: Custom lifting solutions to meet the demands of heavy industrial operations.

Erection and Installation Services: Specialized in both Greenfield and Brownfield developments to ensure seamless project execution.

Shutdown Maintenance: We provide comprehensive shutdown maintenance services, including the supply of skilled personnel to ensure minimal downtime.

 

 

EMKAN engineering and construction services are uniquely tailored to each client, providing them with sector-specific support that includes design, fabrication, painting, and installation.

Design

Upon learning your requirements, EMKAN will take your concept and create a 3D fabrication design and drawing to be reviewed before construction. This service covers a range of essential capabilities including Detailed Engineering, Preparation of Fabrication / Erection Drawings and Detailed Material Take-Offs

Fabrication

Our expert team carry out high-quality steel fabrication of various industrial materials, and we adhere to strict engineering practices to ensure precise performance of our products.

We fabricate:

  • Carbon steel
  • Mild steel
  • Stainless steel
  • Copper nickel
  • Duplex
  • Super duplex.

We weld using these processes:

  • SMAW
  • GTAW
  • GMAW
  • FCAW
  •  

Fabrication Management System

We use our in-house developed tools to track our workflow processes from the initial enquiry stage to despatch and erection.

Procurement and Supply Chain Solution

EMKAN provides outstanding procurement and supply chain solutions to clients across our key markets.

To save our clients valuable time with procurement, we support them in sourcing materials and equipment directly from manufacturers or accredited distributors. EMKAN also offers the supply of prefabricated steel products for project execution, regardless of location.

For a full-service Electrical Contractor Specialist, you can rely on EMKAN’s Electrical and Instrumentation (EC&I) division. Our team of expertly skilled technicians provide:

  • Construction
  • Testing
  • Commissioning
  • Documentation
  • Handover documentation.

Key Markets & Our Experience

Emkan Engineering through its Joint Venture Partners and with strong team strength is having collective experience to provide Shop and Site Fabrication Services including Site Installation Service. Our expert team is having vast experience of Offshore Operations support services including inspection and maintenance services for end to end services right from project management to final deliveries for following :

  • Onshore construction (Fabrication and Installation of Plant, Warehouse, Tank Farms, Pipelines, Process Equipment, skids etc.)
  • Offshore construction (Fabrication support including fabrication of Piping, Steel Structures)
  • Rope Access
  • Sea Fastening and De-fastening services for the vessels.

We offer:

  • Pipe spools Fabrication, Blasting and Painting work.
  • Piping and Pipeline Solutions for unit piping and Cross-country pipelines.
  • Design, fabrication, assembly, and testing of Structural Steel for onshore and offshore installations.
  • Scrapper Launchers and Receivers
  • Specialized Skids Solutions
  • Pressure Vessels and Heat Exchangers Fabrication, Repair, Modification and Maintenance
  • Specialized complete Tank farm solutions including loading & Unloading Arms
  • Storage Tanks Fabrication, Installation, Repair, Modification and Maintenance
  • Template and manifold
  • PLEM and PLET for offshore subsea installations
  • Suction piles
  • Lifting frames and beams
  • Erection and Installation services.

We Emkan Engineering with vast experience of our core team are having expertise for conducting a range of services such as retrofits and expansions of existing facilities.

Services:

  • Shop Fabrication of piping spools, Structural Steel and Process Equipment
  • Installation and Erection activities of major greenfield developments
  • Retrofits and expansions of existing facilities
  • Shutdown Maintenance including supply of skilled personnels.
  • Underground construction
  • Fabrication & Erection of Process Plant Building, Piperack & Equipment Erection.
  • Specialized complete Tank farm solutions including loading & Unloading Arms

At EMKAN Infrastructure and Industrial Solutions, we offer tailor-made services of the highest standard that are cost-effective for our clients. We use High End Architectural and Engineering interfaces supported by specialized Design & Detailing Software, CNC machines, Specialized Construction Methods and expert professionals so that we seamlessly link fabrication and construction off-site and on-site without risking quality, safety, and wellbeing.

We provide:

  • Construction of workshop and warehouse facilities
  • Fabrication & Erection of Process Plant Building, Piperack & Equipment Erection.
  • Specialized complete Tank farm solutions including loading & Unloading Arms
  • Specialized skid-based solutions.
  • Piping and Pipeline Solutions for unit piping and Cross-country pipelines.
  • Bridge decks or girders
  • Terminals and decks
  • Commercial Building Projects using Structural Steel
  • Airport Terminals, Specialised construction projects
  • Refineries, Petrochemical & Cement Sector solutions.
  • Utility modules.

Fabrication Yard

  • Location: Street 11, New Industrial Area, Ar Rayyan, Doha, Qatar
  • Size: 90,000 m2
  • Fabrication Workshop Size: 49,000 m2
  • Production Output:

Piping Spools – 4,000 Dia-Inch Per Day

Structural Steel : 2,000 Tons per month.

Facility highlights

 

  • Mechanized CNC Fabrication Workshop
  • Blasting and Painting Booth including Auto Blaster Machines
  • Dedicated area for Raw Material Laydown and Finished product storage and loading
  • Covered Warehouse allocated for critical material and consumable preservation and storage
  • Open Fabrication Area.

 

Facilities:

  • Fabrication Workshop capable to handle Heavy Fabrication work up to 90mm Thk plates.
  • Machine Workshop equipped with State of Art CNC Machines connected with Engineering Department.
  • Material Laydown – 16,000m2
  • Warehouse
  • Open Fabrication Area for Large Components.

Shot Blasting & Painting Facility

 

  • Located in a new ultra-modern fabrication yard
  • 02 Nos Auto Basting Machine (6 Turbine) Construction Blasters
  • Painting Booths: 05 Painting Booths having size 50Mtr x 12 Mtrs Each

Our technology at EMKAN Engineering allows us to provide our signature high-quality painted products that can withstand corrosion.

 

Rope Access Facility

 

As part of the Industrial Rope Access Trade Association (IRATA), EMKAN conducts all rope access works in compliance with the association, which allows us to provide clients with inspection, repair, maintenance, and renovation support.

We invested in CNC machines that are specialised for our operations, which eliminate manual steel fabrication processes and ensure precision and quality.

 

Our CNC Machines Capabilities

  • 3D Pipe profiling cutting Machines – 03 Nos.

           Working Range : 1.5”to 42”  Diameter pipes including Bevelling capability

  • Beam Cold Cutting, Drilling & Marking facility.

           Working Range : Maximum Beam Size up to 1200mm Size

  • Plate cutting and processing. – 04 Nos.

           Working Range : 12Mtr x 3Mtr x 40mm Thk. (Plasma & Oxy acetylene Cutting)

  • Plate Rolling

           Working Range : 2.5Mtr x 60 Thk Three Roller Machine

  • Cold bending of pipes and profiles.

           Working Range : 12”Size

  • Built Up Beam Welding Machines -02 Nos

           Working Range : up to 1000mm Web Height

  • AUTO Blaster Machines for Blasting – 02 Nos.

           Working Range : 1400mm Width x 1000mm Height x 12Mtr

In need of urgent support?

EMKAN is always prepared to offer support at short notice 

Support